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Automotive · delivered projects

Automotive assembly lines: 37 units delivered turnkey

Designed, built and commissioned for automotive plants.

Now built from aluminium profiles. We build new stations and tables on a modular aluminium frame: lighter, assembled without welding or painting, and easy to reconfigure when a new part variant comes in.

Request a quote for a station PDF sheet

Industries served

  • Automotive and Tier‑1 suppliers
  • Electrical equipment and coil winding
  • Tyres and rubber
  • Logistics and courier
  • Industrial manufacturing
Aluminium-profile conveyor, overall view
Aluminium-profile conveyor, designed, built and delivered by us for a plant in France.
Assembly stations with yellow fixtures, ready for delivery, in the AD-AU workshop Yellow bumper locating fixture, detail

Reference project · Magna, client since 2012

Complete final assembly line for three vehicle models

The challenge
Final assembly of the front bumper, rear bumper and grille for three car models built in Romania, each part in 2–6 trim versions, on the same line.
The solution
We designed the entire line in 3D, built it in our own workshop and automated it: frame, conveyors, workstations with fixtures, guarding and software.
The result
37 units delivered turnkey, installed and commissioned on site. Full line cycle: 240 s. From quote to installation: 1 year.

37

units delivered

3

vehicle models

240 s

full cycle, for 3 parts: front bumper, rear bumper, grille

2–6

trim versions per part

Scope

  • ■Full 3D design
  • ■Built in our own workshop
  • ■10–30 m conveyors and workstations
  • ■Fixtures for every version
  • ■Guarding and automation
  • ■Installation and commissioning
Welding fixture for an automotive bumper

Automotive

Welding fixtures for bumpers

Locating nests with quick-release clamps and a milled base plate.

Safety fencing with laser scanner

Machine safety

Safety fencing

Guard panels, safety laser scanners, emergency stops and cable routing. Recently: 5 Keyence perimeter scanners, programmed and installed for the Yokohama group.

AdoVIS camera with Sony sensor and NVIDIA processor; the housing shows the legal name ADECCO SRL

AdoVIS · our own product

Visual inspection with AI cameras

Checks parts in real time, linked directly to a Siemens S7 PLC. The housing shows the legal name, ADECCO SRL.

How AdoVIS works
HMI operator panel with push buttons

Automation

HMI operator panels

Touchscreen and controls, with an interface built around the client's process.

Assembly station with yellow fixtures and operator screen, in the AD-AU workshopLong dual-belt aluminium-profile conveyor with emergency stop buttonDrive and guide detail on the conveyor's aluminium frame
Left: assembly station with fixtures and operator screen, in our workshop. Right: details of the conveyor delivered to France.

Other delivered projects

What else we have built for automotive lines

WhatDetails
Conveyorslengths of 10, 15, 20 and 30 m; one 10 m conveyor on 3 levels; an aluminium-profile conveyor delivered to France
Silicone jigscast in our own molds, from the client's CAD drawings
Welding fixturesfor bumpers, with supports for every version
Conductor verificationup to 52 positions, Siemens PLC, PC and touchscreen
Safety fencingpanels, interlocked doors, safety laser scanner
Perimeter scanners5 Keyence scanners on a wire unwinding machine for industrial tyres, Yokohama group
Sorting conveyor automation30 m, 7 outlets: sensors, Siemens PLC, HMI, FAN Courier Târgu Jiu

Handover

How we hand over equipment

  1. 01 · FAT

    Acceptance in our workshop

    The equipment is tested in our workshop before delivery.

  2. 02 · SAT

    Acceptance at your plant

    Installation, commissioning and line trials at your plant.

  3. 03 · Standards

    EN 60204-1 · EN ISO 13849-1

    Electrical equipment and safety functions designed to the standards; CE marking under Machinery Directive 2006/42/EC.

  4. 04 · Warranty

    12 months

    On delivered equipment. Designed in SolidWorks; we accept STEP, IGES, DXF and DWG models.

Orders fulfilled

Clients come back, year after year

Since 2017 we have delivered over 200 units: nearly 140 assembly tables and stations, 28 inspection and masking stands, conveyors and fixtures, plus over 35 jigs. After the large line, orders kept coming: new stations for new models, modifications, jigs and refurbishments. Every machine gets its own serial number and is handed over with a signed acceptance report.

Purchase orders, invoices and acceptance reports are available on request, within the limits of our confidentiality agreements.

  1. 2023 Magna

    Pre-assembly and manual assembly tables for front and rear bumpers, in base and high-trim versions, plus replacement of the nests on the existing line.

  2. 2023 Magna

    Front grille pre-assembly stations, delivered with monitor, scanner, electric screwdriver and LED lamp, each with its own serial number and handover report.

  3. 2024 Magna

    Pre-assembly tables for the front grille, reinforcement and light bar of an electric model; the light bar table in 2 units.

  4. 2025 Magna

    Jigs for a new model and full refurbishment of an assembly table: overhaul, with new components built and replaced.

  5. 2025 Cummins group

    Repair of a coil insulating machine and 3 support tables for insulating generator coils. Client since 2017; since then, 26 tables and fixtures for the generator plant.

  6. 2025 FAN Courier

    Automation of a 30 m parcel sorting conveyor with 7 outlets: sensors, Siemens PLC and HMI, installed by us on the customer’s conveyor at the Târgu Jiu hub.

  7. 2026 Magna

    Modification of a manual assembly table for a new clamping point on the part.

  8. 2026 Yokohama group

    Safety system for a wire unwinding machine for industrial tyre beads: 5 Keyence perimeter scanners, programmed and installed by us, in Drobeta-Turnu Severin.

How we work, from enquiry to line start-up

  1. 01

    Analysis and quote

    We review the process on site.

  2. 02

    3D design

    Concept approved by you.

  3. 03

    Workshop build

    Mechanical, electrical, PLC.

  4. 04

    Installation and start-up

    Line tests, training, CE.

  5. 05

    Service

    Modifications, spare parts, updates.

Service

Service, modifications and spare parts

Our job does not end at delivery. Because we design and build the line ourselves, we can modify and repair it quickly, with the drawings and programs already on hand.

  • New part variants

    We adapt fixtures and recipes on the existing line.

  • Spare parts

    From drawing or sample, including rush orders.

  • PLC and HMI updates

    Program changes, new screens, additional checks.

  • Fixture maintenance

    We repair and refurbish worn fixtures.

  • Station relocation

    We dismantle, move and restart stations in a new hall or on another line.

  • Operator training

    For operators and maintenance staff, at commissioning or later.

Request service or a modification

Launching a new part?

Send us the volume, cycle time and SOP date. We reply with a technical proposal within 24 working hours.

Request a quote

Request for quote

Tell us what you need. We reply within 24 working hours.

Choose the type of request and the form opens with the right fields. Drawings are treated confidentially; we sign an NDA on request.

Equipment or lineStations, fixtures, conveyors, PLC, AdoVIS Parts to drawingLaser, waterjet, bending, milling
Vlad Ianăș, design engineer, AD-AU

Vlad Ianăș

Design engineer · quotes and projects

+40 786 819 923vlad@ad-au.comCapability sheet (PDF)

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